An haɓaka Sino IML a Turai, Amurka da sauran kananan hukumomi fiye da haka 20 shekaru, kuma an yi amfani da shi a masana'antu irin su man fetur, abubuwan yau da kullun, abinci da magani.
Menene Sino IML? Yana nufin PP ko PE takarda roba a cikin jiyya na saman, an lulluɓe shi da narke mai zafi na musamman na aiki a cikin bayan takarda ta musamman, buga cikin alamar kasuwanci. Ana amfani da hannun injin don tsotse lakabin da aka buga a sanya shi a cikin injin. Ramin injin da ke kan mold ɗin yana ƙarfafa lakabin a cikin ƙirar. Lokacin da albarkatun kwalban filastik ya yi zafi kuma a jefa su cikin bututu mai sassauƙa, an rufe mold tare da lakabin da sauri, kuma ana hura iska a cikin bututu don sanya shi kusa da bangon ƙira, sa'an nan zafin jiki a cikin dukan mold har yanzu in mun gwada da high, Alamar m m kusa da samfurin jikin kwalban ya fara narke da haɗi zuwa jikin kwalban filastik a cikin mold. Lokacin da aka sake buɗe ƙirar, an kafa jikin kwalban filastik, kuma an haɗa tambarin da jikin kwalbar gida ɗaya. Sanya tambarin da aka buga da kyau a sanya shi cikin samfuran filastik, tambari da kwalabe na filastik a saman wannan, ji babu lakabi, zane mai launi kamar yadda aka buga kai tsaye a saman kwalaben.
Wannan labarin zai gabatar da fasahar yin lakabin in-mold wanda ke cikin babbar fasaha.
Ⅰ. Kayayyaki
Abubuwan fasaha na lakabin Sino IML yana da girma sosai, na farko yana nunawa a cikin kayan. Na farko da ya fara shiga kasuwar Sin shine alamar Yupo na Japan, da aka sani da kayan lakabin da aka fi samun nasara a duniya. Yanzu, Polyart (Mutum) Hakanan ma'aunin gyare-gyaren cikin gida yana shiga kasuwannin kasar Sin, kuma wasu kamfanoni na cikin gida suna ci gaba da bincike da haɓaka wannan kayan.
Sino IML yakamata ya fara samun ingantaccen bugu, don tabbatar da an haɗa tawada da ƙarfi zuwa saman, a cikin tsarin aiwatarwa don tabbatar da daidaitawar aiki mai kyau, kamar mutu-yanke da sanyi stamping sarrafa daidaitawa. Daga nan, irin wannan kayan dole ne ya gamsar da halayen mai amfani, lokacin gyare-gyaren busa kuma kwalbar filastik ta haɗu.
Sino IML kayan sun kasu kashi takarda da fim din filastik. Tsohon yana lalacewa lokacin da aka fallasa shi ga ruwa ko danshi kuma yana rage ƙimar amfaninsa. Duk da haka, Amfanin na farko shine cewa babu wani tsangwama na electrostatic kuma ana iya ɗaukar lakabin yayin busa kwalban.. Bugu da kari, na farko ba abu ɗaya ba ne da kwalbar filastik kuma ba shi da sauƙin sake yin fa'ida. Yanzu, na gida da na waje gaba ɗaya amfani da fim ɗin filastik a cikin kayan lakabin-mold.
Tsarin abu na Sino IML ya ƙunshi saman bugu, tsaka-tsaki Layer da wani m Layer. Matsayin saman bugu shine karɓar tawada, samuwar zane mai launi da rubutu; tsakiyar Layer don tallafawa saman bugu, don ba da kayan isashen tauri da bayyana gaskiya, a cikin latsawa da yawan zafin jiki a ƙarƙashin aikin nakasawa, don tabbatar da ingantaccen overprinting. Layer m zai narke a ƙarƙashin aikin babban zafin jiki, yin kayan lakabin da kwandon filastik ya zama cikakke gaba ɗaya, tabbatar da cewa lakabin da kwalbar filastik sun manne tare.
Buga kayan saman gabaɗaya suna da uku: PE, Bopp da PE + PP. Tunda yawancin kwantena filastik a halin yanzu an yi su da kayan PE, Amfani da tambarin PE a cikin-mold ya fi dacewa don sake amfani da su, kamar yadda suke da kayan kama. A cikin samar da in-mold labels, domin inganta tawada-abokin bugu saman kayan, gabaɗaya suna buƙatar ɗaukar murfin saman ko hanyar fitarwa ta corona don haɓaka ƙarfin saman.
Akwai nau'ikan sifofi iri biyu akan saman shimfidar mannewa: Tsari mara shinge na planar da tsarin da aka tsinke. Ana amfani da tsohon a cikin hulɗar kai tsaye tare da blank, shaye-shaye na halitta, dace da ƙananan lakabin yanki. Ƙarshen yana buga tsarin da aka cire a saman, da lokacin amfani, iskar gas yana fitar da shi ta hanyar da aka cire, don haka guje wa samar da kumfa mai iska. Har ila yau, Layer na m yana da kayan antistatic don hana zanen gado biyu lokacin bugawa; Bugu da kari, Hakanan yana da kayan zamiya don tabbatar da rarrabuwar labule, yin aikin bugu lafiya.
Ⅱ Sino IML bugu
Kamfanonin bugawa daban-daban na iya zaɓar hanyoyin bugu daban-daban bisa ga yanayin kayan aikin su. Fitar da bugu, Buga Flexo, Ana iya buga bugu na taimako da bugu na gravure a cikin labulen ƙira, don biya diyya da flexo bugu.
1. Fitar da bugu
Offsctdruckereien a cikin fa'idodin bugu mai kyau sun shahara sosai, amma layi, tasirin bugu filin da jikewar bugu fiye da sauran hanyoyin bugu. Offsctdruckereien azaman flexo bugu (Layin layi) sarrafa bugu, don haka dole ne bugu ya kasance Offline (Offline) mutu-yanke, sanyi stamping, glazing da sauran matakai. Amma offsctdruckereien dace da kananan tsari bugu, gajeren zagayowar, karfi sassauci.
2. Gravure bugu
Buga filin da bugu jikewar launi ya fi dacewa da bugu, bai dace da buga ƙananan ɗigo da ɗigon alamar kasuwanci masu wadata ba. Amma sarrafa aberration na chromatic ya fi dacewa. A cikin gravure latsa, kayan lakabin in-mold fiye da wata hanyar bugu zuwa takarda, don haka akwai babban damar samun wutar lantarki a tsaye. Farantin buga Gravure mai tsada, dogon zagayowar, don haka dace da dogon sigar in-mold lakabin bugu.
3. embossing
Lamban wasiƙa ya dace don bugu akan-site da alamun kasuwanci na layi, Buga ƙananan tasirin ɗigo bai dace ba, nau'in samfurin iri ɗaya sun fi sauƙi don sarrafa bambancin launi, amma za a yi tawada. Daga mahangar farashi, sannan bugu na gravure da flexo printing sun fi arha.
4. Flexography
Babban fa'idar Flexography shine cewa ana iya aiwatar da ayyukan bugu da gamawa a tafi ɗaya, tare da ƙarshen gaba shine ƙarshen ciyarwa kuma ƙarshen baya shine samfurin ƙarshe da aka buga, yana ba da damar haɗin kai na ayyukan bugu da ƙarewa. Yanzu, tare da haɓaka fasahar yin faranti na flexographic, ingancin buga ɗigo ya sami babban ci gaba. Wasu masana'antun sun amince da ɗaukar bugu na sassauƙa don alamun in-mold, amma har yanzu amfani da bugu na tawada na tushen ruwa ba ya da girma, a halin yanzu, ƙwararrun masana'antun suna amfani da kyakkyawar kwararar tawada UV, da in-mold lakabin bugu Trend.
Ⅲ Bayan-aiki na Sino IML
Buga lakabin in-mold, bisa ga abokin ciniki bukatun kuma bukatar glaze, bronzing da mutu-yanke da sauran bayan-aiki.
1. Yaren mutanen Poland
Domin inganta in-mold lakabin mai sheki da samfurin saman ado halaye, kuma domin inganta in-mold lakabin da high-zazzabi juriya, Ana iya yin kyalkyali da kyalkyali da bugu a-mold. A cikin lakabi, idan aka yi amfani da tambarin vacuum adsorption in-mold lakabin, ya kamata ya dace don ƙara wakili na antistatic kuma daidaita sassaucin man fetur mai haske; idan amfani da electrostatic adsorption in-mold lakabin, a kan man fetur bai kamata ya ƙara wakili na antistatic ba; Idan bugu na in-mold ɗin kuma yana buƙatar stamping ya kamata a yi amfani da shi don bronzing UV varnish; idan Yaren mutanen Poland kara Additives, kafin glazing ya kamata a gwada don kauce wa ɓarke dukkan samfuran samfuran.
2. Gilding
Za a iya amfani da kayan cikin-mold ɗin da ke sama da tambari mai zafi da farko bayan mai, ko na farko bayan mai bayan zafi stamping daban-daban stamping tsari. Za a iya amfani da tambarin zafi azaman sanyi da zafi tambarin fasaha biyu. Ana amfani da tambarin sanyi musamman don Flexography, yin amfani da tambarin sanyi don samun sakamako mai kyau na gani yana buƙatar fasaha mafi girma, muna ba da shawarar yin tambarin sanyi na farko bayan aikin bugu, wannan na iya amfani da kauri mai kauri na tawada don rufe gefen burar sanyi. Idan abokin ciniki zai iya karɓar tasirin gani na ƙarfe mai sanyi, ana bada shawarar wannan dabara.
Don a-mold lakabin zafi stamping, abubuwan sun haɗa da anodized, zafin jiki stamping, matsa lamba da stamping gudun. Zafi, Yakamata a yi amfani da Hot Sol a cikin zafi mai narkewar sol ya yi ƙasa da wurin narkewar sol mai zafi na foil ɗin gwal, da tsananin sarrafa zafi stamping matsa lamba da lokaci, don guje wa alamar in-mold abu concave-convex deformation. Zafafan hatimi, na farko in-mold lakabin abu halaye da anodized stamping dacewa a matsayin jigo, daidaita girman farantin hatimi da saurin hatimi don tantance zafin hatimi da matsa lamba, farko daidaita matsa lamba, sa'an nan kuma ƙayyade yawan zafin jiki. Gabaɗaya, yin tambari na iya inganta ƙarar alamar in-mold.
3. Yanke-yanke
In-mold lakabin mutu-yanke da yanayin yankan karta sun yi kama da yanke yanke-yanke-yanke.. Domin yanke-yanke shine tsarin sarrafawa na ƙarshe na alamar in-mold, mutu-yanke, lokacin cire electrostatic yana da matukar muhimmanci, saboda cirewar electrostatic bai dace ba, zai kai ga tari ba tsafta, yana haifar da lakabin wuri da matsalolin takarda biyu.
An raba lakabin in-mold ɗin mutu-yanke zuwa yanke-yanke-cushe-cushe da yankan yanar gizo hanyoyi biyu., wacce takamaiman hanya, bisa ga kayan aikin masana'anta da nau'in lakabin in-mold. A cikin wannan biyu-yanke, yankan gidan yanar gizo ya kasu kashi-kashi mutu-yanke (Layin Layi) da DIECUT Offline.
Yanayin yanke mutuƙar gidan yanar gizo wanda ya dace da kayan rubutun in-die, wannan yanayin kashe-kashen layi ne, mutu-yanke madaidaicin yana da girma sosai. Yana da hanyoyi guda biyu na ciyar da takarda, daya shine takardar ciyarwa ta lokaci-lokaci, na'urar yanke mutuƙar motsi ne kawai sama da ƙasa; Wata hanyar ita ce takardar ciyar da ci gaba, na'urar kashe kashe ba kawai motsi sama da ƙasa ba, amma kuma da baya da baya. Hanyoyi biyu na aiki bayan lakabin isar da yankan yankan zuwa tashar tari.
Rotary mutu-yanke takarda ganga yana aiki da lakabin mutuwar ganga, mutu-yanke ta hanyoyi biyu: online mutu-yanke da kuma kashe-line mutu-yanke. Rotary mutu-yanke ita ce mafi cikakkiyar hanyar yanke mutuwa, Madaidaicin yankan sa yana da girma sosai, amma farashin samar da nadi-yanke yana da yawa, dace da fiye da 100,000 saitin dogayen nau'ikan lakabin ciki. Ana amfani da wannan hanyar yanke mutuwa a cikin samar da Flexography, yana da inganci sosai, ya fi shahara a Amurka.
Ciyar da Sheet-feed lebur mutu-yankan dace da takardar ciyar da mutu-yankan kayan lakabin, wannan hanya ce ta kashe kashe-kashe, aiki daidaito a general, ta atomatik takarda feeder, mutu-yanke Atomatik Sharar Layi, An sanya alamar samfurin da aka gama akan tashar tari ta mai sarrafa.
Ⅳ Hanyar Sino IML
Mutu-yanke cikin lakabin, amfani da manipulator yanki guda zuwa cikin rami, da amfani da extrusion filastik zafin jiki da tsotsa iska matsa lamba, lakabin da kwalabe na robobi narke su zama ɗaya. Yanzu, Sino IML yana da hanyoyi biyu: Yanayin tsotsa jiki da yanayin lantarki.
Yanayin vacuum shine hanyar da aka fi amfani da ita a halin yanzu. Kamfanonin samfuran marufi na filastik za su iya ƙarawa a cikin ainihin ƙirar ƙirar ƙira-rami, babu kayan aiki na musamman, maras tsada, tasiri mai amfani sosai, kuma ba sauƙin gano alamar injin ba, fasahar yanzu ta balaga sosai.
Mafi amfani da wannan fasaha shi ne cewa baya buƙatar sake fasalin kayan aikin gyare-gyare na asali, amma a halin yanzu, babu wani lamari mai nasara a kasarmu. Samfurin lantarki yana da buƙatu na musamman don fasahar Sino IML, kayan aiki da kayan jiki na alamomi:
1) wani babban irin ƙarfin lantarki electrostatic fitarwa (ESD) Dole ne a ƙara tsarin zuwa na'urar don yin amfani da isassun cajin electrostatic daidai gwargwado ga lakabin na ɗan gajeren lokaci kuma a haɗa tambarin zuwa kogon gyare-gyaren da ba zai yuwu ba ta hannun mutum-mutumi..
2) dole ne a ƙara tsarin kawar da electrostatic a cikin kayan aiki don kawar da ragowar wutar lantarki bayan kowane lakabi da kuma guje wa tasirinsa a kan tsarin sarrafa wutar lantarki na na'urar Sino IML da kuma abin da ya faru na mannewa lakabin da ke haifar da wutar lantarki..
3) Dole ne a yi amfani da alamar da ta dace da tawada da bugu.
Ⅴ Amfanin Sino IML
1. Kyawawan bayyanar
An kafa Sino IML tare da kwandon filastik. Ba za a iya ganin kusurwar alamar a jikin kwalbar filastik ba. Yayi kyau sosai. Na biyu, saboda tasirin buga IML na Sino yana da kyau, dace da bugu da cikakkun bayanai da kuma ingantaccen rubutun allo, haka karfi na gani yi. Domin kasar Sin IML ba ta da kusurwa, ba zai zama kamar m kai ba “bata” kuma “bata” sabon abu. A cikin yanayi mai danshi, Sino IML ba zai yi kumbura ba, kuma ba zai zama m.
2. Tsaro
A halin yanzu, Kamfanoni kaɗan ne kawai a China ke ba da sabis na IML na Sino, saboda babban zuba jari a cikin kayan aiki guda ɗaya. A cikin ƙirar ƙira, bugu da sarrafa lakabin, tsarin yin lakabin ya ƙunshi abubuwa da yawa, don haka akwai shingen fasaha ga Sino IML, don ƙirƙira, alamun kasuwanci na jabu ba abu ne mai sauƙi ba. Yanzu, sanannen lakabin manne kai saboda fasahar ta balaga sosai, jabu yana da sauki, kuma low cost, don haka samfuran karya sun yi rinjaye, lalata bukatun masana'antun. Amfani da Sino IML, ta yadda masana'antun su ci yaƙƙarfan yaƙi da ƙarya, daga karshe yana iya numfasawa.
3. Maimaituwa
Kayan IML na Sino da kwalaben filastik sun kasance na abu ɗaya, bayan mai amfani ya yi amfani da samfurin, Za a iya murƙushe kwalbar filastik tare don murmurewa, ingancin farfadowa yana da yawa, farashin yana da ƙasa, nasa ne na koren kayan tattara kayan kare muhalli. Idan lakabin manne kai ne, sake yin amfani da karin matsala, bukatar yaga alamar manne kai, kwalban cirewar m, sake yin amfani da su, ƙarancin inganci, da kuma dawo da halin kaka. Saboda haka, Sino IML suna cikin layi tare da haɓakar haɓakar fakitin kore.
Ⅵ Aikace-aikacen Sino IML
Daga ci gaban gida da waje, An fi amfani da Sino IML a cikin masana'antu masu zuwa:
1. Masana'antar Mai: ciki har da man shafawa, kaya mai, maganin daskarewa irin su kwandon filastik.
2. Masana'antar sinadarai ta yau da kullun: Shawa Gel, shamfu, wanka, wanka da samfuran kulawa na sirri da wani marufi na samfur.
3. Masana'antar abinci: Ni ce willow, ice cream, kofi, ruwan 'ya'yan itace, abin sha, yogurt, da sauran kayan marufi.
4. Masana'antar harhada magunguna: Marufi na Ƙarshen magani
A Turai da Amurka, Ci gaban Sino IML ya fara shiga hanyar ingantaccen ci gaba; a kasar Sin, Sin IML da 70% na saurin ci gaba mai sauri. Neman gaba, Sino IML zai zama ƙalubalen ƙalubale ga alamomin manne kai kuma zai kawar da tushen takarda na Sino IML., gaba daya zuwa alamar alamar kayan filastik. Bugu da kari, ƙarin abokan ciniki na ƙarshe za su yi amfani da Sino IML.
