Sino IML yapangidwa ku Europe, United States ndi zigawo zina zambiri kuposa 20 zaka, ndipo wakhala akugwiritsidwa ntchito m’mafakitale monga mafuta, zofunika tsiku ndi tsiku, chakudya ndi mankhwala.
Kodi Sino IML ndi chiyani? Zimatanthawuza pepala la PP kapena PE pamankhwala apamwamba, wokutidwa ndi wapadera otentha kusungunula zomatira kuseri kwa pepala wapadera chizindikiro, kusindikizidwa kukhala chizindikiro. Dzanja la makina limagwiritsidwa ntchito kuyamwa chizindikiro chosindikizidwa ndikuchiyika mu nkhungu. Bowo la vacuum pa nkhungu limakopa kwambiri chizindikiro mu nkhungu. Pamene zopangira za botolo la pulasitiki zimatenthedwa ndikuponyedwa mu chubu chosinthika, nkhungu yokhala ndi chizindikirocho imatsekedwa mwamsanga, ndipo mpweya umawomberedwa mu chubu kuti ukhale pafupi ndi khoma la nkhungu, ndiye kutentha mu nkhungu yonse kukadali kwakukulu, zomatira zolimba zomwe zili pafupi ndi botolo lachiwonetsero zimayamba kusungunuka ndikulumikizana ndi botolo la pulasitiki mu nkhungu.. Pamene nkhungu imatsegulidwanso, thupi la botolo la pulasitiki limapangidwa, ndipo chizindikirocho ndi thupi la botolo zimaphatikizidwa kukhala chimodzi. Pangani logo yosindikizidwa bwino kuti ikhale yokhazikika muzinthu zapulasitiki, zolemba ndi mabotolo apulasitiki pamtunda womwewo, osamva chizindikiro, zithunzi zamtundu monga momwe zimasindikizidwira pamwamba pa botolo.
Nkhaniyi iwonetsa ukadaulo wolembera mu nkhungu womwe ukukhudzidwa ndiukadaulo waukulu.
Ⅰ. Zipangizo
Sino IML label technology ndizokwera kwambiri, choyamba chikuwonekera m'nkhaniyo. Woyamba kulowa msika waku China ndi Yupo in-mold label yaku Japan, zomwe zimadziwika kuti ndi zida zopambana kwambiri padziko lonse lapansi mu nkhungu. Tsopano, Polyart (Munthu) kuwomba akamaumba mfundo zamkati akulowanso msika Chinese, ndipo makampani ena akumaloko akuwonjezeranso kafukufuku ndi chitukuko cha nkhaniyi.
Sino IML iyenera choyamba kukhala yosindikiza bwino, kuonetsetsa kuti inki imamangiriridwa pamwamba, mu post-processing ndondomeko kuonetsetsa zabwino processing adaptability, monga kufa-kudula ndi ozizira masitampu processing kusinthasintha. Ena, zinthu zamtunduwu ziyenera kukwaniritsa mawonekedwe a wogwiritsa ntchito, pamene kuwombera ndi botolo la pulasitiki likugwirizana.
Zida za Sino IML zimagawidwa kukhala pepala ndi filimu yapulasitiki. Zakale zimapunduka zikakhala ndi madzi kapena chinyezi ndipo zimachepetsa kugwiritsa ntchito kwake. Komabe, Ubwino wakale ndikuti palibe kusokoneza kwa electrostatic ndipo chizindikirocho chimatha kuyamwa pakuwomba botolo. Kuphatikiza apo, zakale sizili zofanana ndi botolo la pulasitiki ndipo sizovuta kubwezanso. Tsopano, kugwiritsa ntchito m'nyumba ndi kunja kwa filimu ya pulasitiki mu-mold label materials.
Mapangidwe azinthu za Sino IML amapangidwa ndi malo osindikizira, wosanjikiza wapakati ndi zomatira. Udindo wa malo osindikizira ndikuvomereza inki, mapangidwe azithunzi zamitundu ndi zolemba; wosanjikiza wapakati kuthandizira malo osindikizira, kupereka zinthu zokwanira kuuma ndi kuwonekera, mu nyuzipepala ndi kutentha kwambiri pansi pa zochita za deformation, kuonetsetsa overprinting molondola. Zomatira zosanjikiza zidzasungunuka pansi pa kutentha kwakukulu, kupanga zolembalemba ndi chidebe cha pulasitiki kukhala chinthu chofunikira, kuwonetsetsa kuti cholembera ndi botolo la pulasitiki zimagwirizana.
Zosindikizidwa zapamwamba zimakhala ndi zitatu: PE, Bopp ndi PE + PP. Popeza matumba ambiri apulasitiki pano amapangidwa ndi zinthu za PE, kugwiritsa ntchito zilembo za PE mu nkhungu ndikothandiza kwambiri kukonzanso, popeza ndi zinthu homogeneous. Popanga zolemba mu nkhungu, kuti apititse patsogolo zida zosindikizira za inki-zogwirizana, nthawi zambiri amafunika kuvala zokutira pamwamba kapena njira yotulutsa korona kuti apititse patsogolo mphamvu zapamtunda.
Pali mitundu iwiri ya zomangira pamwamba pa zomatira wosanjikiza: planar meshfree kapangidwe ndi reticulated kapangidwe. Yoyamba imagwiritsidwa ntchito polumikizana mwachindunji ndi yopanda kanthu, utsi wachilengedwe, oyenera zolemba zazing'ono zam'deralo. Yotsirizira imasindikiza mawonekedwe osinthika pamtunda, ndi pamene ntchito, mpweya amatuluka kudzera mu ndime reticulated utsi, motero kupewa kupanga thovu la mpweya. Zomatira zomatira zimakhalanso ndi antistatic katundu kuteteza mapepala awiri pamene kusindikiza; kuphatikiza apo, ilinso ndi malo otsetsereka kuti atsimikizire kulekanitsa bwino kwa zilembo, kupanga ndondomeko yosindikiza bwino.
Ⅱ Kusindikiza zilembo za Sino IML
Mafakitole osindikizira osiyanasiyana amatha kusankha njira zosiyanasiyana zosindikizira malinga ndi zida zawo. Kusindikiza kwa Offset, Kusindikiza kwa Flexo, kusindikiza mpumulo ndi kusindikiza gravure akhoza kusindikizidwa mu-nkhungu zolemba, kusindikiza ndi flexo kusindikiza.
1. Kusindikiza kwa Offset
Offscdruckereien mu zabwino zosindikiza za dontho ndizodziwika kwambiri, koma mizere, kusindikiza kumunda ndi kuchuluka kwa kusindikiza kuposa njira zina zosindikizira. Offscdruckereien monga kusindikiza kwa flexo (Motsatana) kukonza kusindikiza, kotero kusindikiza kuyenera kukhala Offline (Zopanda intaneti) kufa-kudula, kupondaponda kozizira, glazing ndi njira zina. Koma offscdruckereien yoyenera kusindikiza label yaying'ono, mkombero waufupi, kusinthasintha kwamphamvu.
2. Gravure kusindikiza
Kusindikiza kwamitundu ndi kusindikiza kwamitundu ndikopambana kusindikiza kwa offset, osakhala oyenera kusindikiza timadontho tating'ono ndi zigawo zolemera za zizindikiro. Koma kuwongolera kwa chromatic aberration ndikosavuta. Mu gravure press, mu-nkhungu label zinthu kuposa njira ina yosindikizira pepala, kotero pali mwayi waukulu wa magetsi osasunthika. Gravure yosindikiza mbale yokwera mtengo, mkombero wautali, ndizoyenera kusindikiza kwamtundu wautali wa in-mold label.
3. kujambula
Letterpress ndiyoyenera kusindikiza pamasamba ndi zilembo zamzere, kusindikiza kadontho kakang'ono sikoyenera, mtanda womwewo wa mankhwala mosavuta kulamulira kusiyana mtundu, koma padzakhala inki. Kuchokera pakuwona mtengo, ndiye kusindikiza kwa gravure ndi kusindikiza kwa flexo ndizotsika mtengo.
4. Flexography
Ubwino waukulu wa Flexography ndikuti kusindikiza ndi kumaliza kungathe kuchitika kamodzi, ndi mapeto akutsogolo kukhala chakudya mapeto ndi kumbuyo kutsiriza kusindikizidwa omaliza mankhwala, kuthandizira kulumikizana kwa kusindikiza ndi kumaliza. Tsopano, ndi luso la flexographic plate-making technology, Ubwino wa kusindikiza timadontho wapita patsogolo kwambiri. Kukhazikitsidwa kwa kusindikiza kwa flexographic kwa zilembo za mu-mold kwavomerezedwa ndi ena opanga, koma kugwiritsa ntchito makina osindikizira a inki otetezedwa ndi chilengedwe akadali aang'ono, pakadali pano, opanga odziwa zambiri amagwiritsa ntchito kuyenda bwino kwa UV Ink, ndi in-mold label printing trending.
Ⅲ Kukonza pambuyo pa Sino IML
Kusindikiza label mu nkhungu, malinga ndi zofuna za makasitomala ayeneranso glaze, bronzing ndi kufa-kudula ndi zina pambuyo processing.
1. Chipolishi
Pofuna kukonza gloss mu-mold label ndi mawonekedwe okongoletsera pamwamba pa zinthu, ndi kuti muwongolere zolemba mu nkhungu komanso kukana kutentha kwambiri, chosindikizira mu-nkhungu label akhoza glazed. Mu kulemba, ngati kugwiritsa ntchito vacuum adsorption in-mold label, ziyenera kukhala zoyenera kuwonjezera antistatic wothandizira ndikusintha kusalala kwa mafuta opepuka; ngati kugwiritsa ntchito electrostatic adsorption in-mold label, pa mafuta sayenera kuwonjezera antistatic wothandizira; Ngati chosindikizira cha in-mold chikufunikanso kusindikizira chiyenera kugwiritsidwa ntchito popanga varnish ya UV; ngati Polish anawonjezera zowonjezera, pamaso glazing ayenera kuyesedwa kupewa mtanda wonse wa mankhwala scrapped.
2. Gilding
Zolemba mu nkhungu pamwamba pa sitampu yotentha zitha kugwiritsidwa ntchito mafuta atatha, kapena choyamba pambuyo mafuta pambuyo otentha masitampu osiyana ndondomeko. Kupopera kotentha kungagwiritsidwe ntchito ngati kuzizira komanso kupondaponda matekinoloje awiri. Kuzizira kozizira kumagwiritsidwa ntchito makamaka pa Flexography, kugwiritsa ntchito kupondaponda kozizira kuti mupeze mawonekedwe abwino kumafuna luso lapamwamba, Mpofunika ambiri woyamba ozizira chidindo pambuyo ndondomeko yosindikiza, izi zitha kugwiritsa ntchito wosanjikiza wandiweyani wa inki kuphimba m'mphepete mwa kuzizira kopondapo burr. Ngati kasitomala akhoza kuvomereza zowoneka bwino ozizira ironing, njira imeneyi tikulimbikitsidwa.
Kwa in-mold label yotentha masitampu, zinthu monga anodized, kutentha kutentha, kupondaponda ndi liwiro la kupondaponda. Zotentha, Hot Sol iyenera kugwiritsidwa ntchito pamalo otentha omwe amasungunuka ndi otsika kuposa malo otentha azitsulo zagolide., ndi mosamalitsa kulamulira kutentha kupondaponda kuthamanga ndi nthawi, kupewa in-nkhungu label zinthu concave-convex mapindikidwe. Hot stamping, woyamba mu-nkhungu zolemba zinthu zakuthupi ndi anodized stamping kuyenerera monga maziko, sinthani kukula kwa mbale yopondaponda ndi liwiro la kupondaponda kuti mudziwe kutentha kwa stamping ndi kupondaponda, choyamba sinthani kuthamanga, ndiyeno kudziwa kutentha kwa stamping. Zonse, kupondaponda kumatha kupititsa patsogolo mtengo wowonjezera mu-mold.
3. Kufa-kudula
Kudula-kudula mu-mold ndi poker die-cut mode ndizofanana kwambiri ndi kudula kufa.. Chifukwa kudula kufa ndi njira yomaliza yopangira cholembera mu nkhungu, kufa-kudula, pamene kuchotsa electrostatic n'kofunika kwambiri, chifukwa kuchotsa electrostatic si abwino, zipangitsa kuti okwana si mwadongosolo, zomwe zimapangitsa kuti pakhale zolembera komanso zovuta zamapepala awiri.
Kudula-kufa mu nkhungu kumagawidwa m'mapepala odyetsera kufa-kudula ndi kudula kufa kwa intaneti m'njira ziwiri., njira yeniyeni, molingana ndi zida za wopanga komanso mtundu wazinthu zolembedwa mu nkhungu. Mu awiriwa kufa-kudula, ukonde kufa-kudula agawidwa mu mzere kufa-kudula (Inline Diecut) ndi Offline DIECUT.
Web flat die-cutting mode ntchito pa intaneti in-die label zipangizo, iyi ndi njira yochotsera pa intaneti, kudulidwa kwakufa ndikokwera kwambiri. Lili ndi njira ziwiri zodyetsera mapepala, imodzi ndi pepala lopatsa thanzi, chida chodulira kufa chimangoyenda mmwamba ndi pansi; njira ina ndi pepala losalekeza, kufa-kudula chipangizo osati mmwamba ndi pansi kayendedwe, komanso mmbuyo ndi mtsogolo kugwedezeka. Njira ziwiri zogwirira ntchito pambuyo pa cholembera chodulira chodulira kumalo osungira.
Drum paper rotary die-cuting imagwira ntchito pa drum die label, kufa-kudula m'njira ziwiri: kudula-kufa pa intaneti komanso kudula kufa kwapaintaneti. Kudula kufa kwa Rotary ndiyo njira yabwino kwambiri yodulira kufa, kulondola kwake kodula kufa ndikokwera kwambiri, koma mtengo wopangira mpukutu wodula kufa ndiwokwera, oyenera kuposa 100,000 ma seti amitundu yayitali ya zilembo zamkati. Njira yodula kufayi imagwiritsidwa ntchito popanga Flexography, ndi mkulu dzuwa, otchuka kwambiri ku United States.
Mapepala-wodyetsedwa lathyathyathya-dula kufa-kudula oyenera pepala kudyetsedwa kufa-kudula lebula, iyi ndi njira yochepetsera kufa popanda intaneti, processing kulondola mwambiri, ndi automatic paper feeder, kufa-kudula Automatic Waste Row, chizindikiro chomalizidwa chimayikidwa pa stacking station ndi manipulator.
Ⅳ Njira ya Sino IML
Kufa-kudula mu chizindikiro, kugwiritsa ntchito manipulator chidutswa ndi chidutswa m'bowo, ntchito extrusion pulasitiki kutentha ndi kuyamwa mpweya kuthamanga, chizindikiro ndi mabotolo apulasitiki amasungunuka kukhala amodzi. Tsopano, Sino IML ili ndi njira ziwiri: vacuum suction mode ndi electrostatic mode.
Vacuum mode ndiyo njira yodziwika kwambiri komanso yogwiritsidwa ntchito kwambiri pakadali pano. Makampani opanga mapulasitiki apulasitiki amatha kuwonjezera pakhungu loyambira la vacuum microhole, palibe zida zapadera, mtengo wotsika, zabwino kwambiri ntchito zotsatira, ndipo sikophweka kuzindikira chizindikiro cha vacuum, ukadaulo tsopano ndi wokhwima kwambiri.
Ubwino kwambiri waukadaulo uwu ndikuti sufunika kukonzanso zida zomangira zoyambira, koma pakali pano, palibe mlandu wopambana m'dziko lathu. Mtundu wa electrostatic uli ndi zofunikira zapadera paukadaulo wa Sino IML, zida ndi mawonekedwe akuthupi a zilembo:
1) kutulutsa kwakukulu kwa electrostatic discharge (ESD) Dongosolo liyenera kuwonjezeredwa ku chipangizocho kuti ligwiritse ntchito ndalama zokwanira zamagetsi zamagetsi pacholembapo kwakanthawi kochepa ndikuyika chizindikirocho pabowo lobowoleza lomwe lingatheke kudzera mu mkono wa robotic..
2) ma electrostatic elimination system akuyenera kuwonjezeredwa ku zida kuti athetse magetsi otsalira otsalira pambuyo polemba chilichonse ndikupewa kukopa kwake pamakina owongolera magetsi a makina a Sino IML ndi chodabwitsa cha kumatira kwa zilembo chifukwa cha magetsi osasunthika..
3) gawo loyenera la chizindikiro ndi inki yosindikizira ziyenera kugwiritsidwa ntchito.
Ⅴ Ubwino wa Sino IML
1. Maonekedwe okongola
Sino IML imapangidwa ndi chidebe chapulasitiki. Palibe ngodya ya chizindikirocho yomwe ingawoneke pa botolo la pulasitiki. Zikuwoneka zokongola kwambiri. Kachiwiri, chifukwa chosindikizira cha Sino IML ndichabwino, oyenera kusindikiza tsatanetsatane komanso zolemba zowonekera bwino, kotero amphamvu zowoneka ntchito. Chifukwa Sino IML ilibe ngodya, sizikhala ngati kudzimatira ngati “akusowa” ndi “akusowa” chodabwitsa. M'malo achinyezi, Sino IML sidzaphulika, nayenso sadzakhala wankhungu.
2. Chitetezo
Pakadali pano, makampani ochepa okha ku China omwe amapereka ntchito za Sino IML, chifukwa cha ndalama zambiri pazida zamtundu umodzi. Mu mawonekedwe a nkhungu, kusindikiza ndi kukonza zilembo, njira yopangira zilembo imakhala ndi zinthu zambiri, kotero pali zopinga zaukadaulo ku Sino IML, kupanga, zizindikiro zabodza si ntchito yophweka. Tsopano, wotchuka kwambiri kudzimana zomatira chizindikiro chifukwa teknoloji ndi okhwima kwambiri, chinyengo n'zosavuta, ndi mtengo wotsika, kotero zinthu zabodza zimapambana, kuwononga zofuna za opanga. Kugwiritsa ntchito Sino IML, kotero kuti opanga kudya odana ndi zabodza ndithu, potsiriza akhoza kupuma mpweya wabwino.
3. Yambitsaninso
Zinthu za Sino IML ndi botolo la pulasitiki ndizinthu zomwezo, wogula atagwiritsa ntchito mankhwalawa, botolo la pulasitiki likhoza kuphwanyidwa pamodzi kuti libwezeretse, kuchira bwino kwambiri, mtengo wake ndi wotsika, ndi wobiriwira chilengedwe chitetezo kulongedza katundu. Ngati ndi chizindikiro chodzimatirira, kubwezeretsanso zovuta, muyenera kung'amba chizindikiro chodzimatirira, botolo la kuchotsa zomatira, kubwezeretsanso, otsika bwino, ndi ndalama zobwezera. Choncho, Sino IML ikugwirizana ndi chitukuko cha ma CD obiriwira.
Ⅵ Kugwiritsa ntchito Sino IML
Kuchokera ku chitukuko cha dziko ndi mayiko, Sino IML imagwiritsidwa ntchito kwambiri m'mafakitale otsatirawa:
1. Makampani a Mafuta: kuphatikizapo mafuta odzola, mafuta amagetsi, antifreeze mankhwala monga zotengera pulasitiki chidebe.
2. Daily Chemical industry: Gel ya shawa, shampu, chotsukira, zotsukira ndi zosamalira munthu ndi phukusi lina lazinthu.
3. Makampani opanga zakudya: Ndine msondodzi, ayisi kirimu, khofi, juwisi wazipatso, zakumwa za tiyi, yogati, ndi katundu wina phukusi.
4. Makampani opanga mankhwala: Kupaka mankhwala osokoneza bongo
Ku Ulaya ndi ku United States, Kukula kwa Sino IML kudayamba kulowa m'njira yokhazikika; ku China, Sino IML ndi 70% za liwiro lachitukuko chothamanga kwambiri. Kuyembekezera zam'tsogolo, Sino IML idzakhala yovuta kwambiri ku zilembo zodzimatira zokha ndipo idzachotsa Sino IML yochokera pamapepala., kwathunthu ku malangizo apulasitiki azinthu. Komanso, makasitomala ochulukirapo adzagwiritsa ntchito Sino IML.
