I-Sino IML iye yaphuhliswa eYurophu, eUnited States nakwamanye amaphondo ngaphezulu 20 iminyaka, kwaye isetyenziswe kumashishini afana ne-oyile, iimfuno zemihla ngemihla, ukutya namayeza.
Yintoni iSino IML? Ibhekisa kwi-PP okanye i-PE yephepha lokwenziwa kunyango lomphezulu, iqatywe nge-adhesive ekhethekileyo yokunyibilika eshushu ngasemva kwiphepha elikhethekileyo lelebhile, iprintwe ibe luphawu lwentengiso. Isandla somatshini sisetyenziselwa ukufunxa ileyibhile eprintiweyo kwaye uyibeke kwi-mold. Umngxuma wokufunxa kumngundo ubhengeza ngokuqinileyo ileyibhile ekubumbeni. Xa izinto eziluhlaza zebhotile yeplastiki zifudunyezwa kwaye zifakwe kwityhubhu eguquguqukayo, isikhunta esineleyibhile sivalwa ngokukhawuleza, kwaye umoya uvuthelwa kwityhubhu ukwenza ukuba kufutshane nodonga lokungunda, ke iqondo lobushushu kulo lonke ukungunda lisephezulu ngokwentelekiso, Ileyibhile encamathelayo eqinileyo ecaleni komzimba webhotile yeprototype iqala ukunyibilika kwaye ibopheleleke kumzimba webhotile yeplastiki ekubunjeni.. Xa isikhunta sivulwa kwakhona, umzimba webhotile yeplastiki wenziwe, kwaye ileyibhile kunye nomzimba webhotile zidityanisiwe zibe yinto enye. Yenza ilogo eprintiweyo entle ifakwe ngokuqinileyo kwiimveliso zeplastiki, iileyibhile kunye neebhotile zeplastiki kumphezulu ofanayo, uzive ungenaleyibhile, Imizobo yombala njengoko iprintwe ngokuthe ngqo kumphezulu webhotile.
Eli nqaku liza kwazisa itekhnoloji yokuleyibhela kwi-mold ebandakanyekayo kubuchwephesha obuphambili.
Ⅰ. Izixhobo
Umxholo wethekhinoloji yeleyibhile yeSino IML iphezulu kakhulu, eyokuqala ibonakala kumbandela. Eyokuqala ukungena kwimarike yaseTshayina yiYupo yaseJapan ekwimold label, eyaziwa njengeyona mathiriyeli ileyibhile iphumelele kakhulu emhlabeni. Ngoku, Polyart (Umntu) vuthela ukubumba imigangatho yangaphakathi nayo ingena kwimarike yaseTshayina, kwaye ezinye iinkampani zasekhaya nazo ziyanyusa uphando kunye nophuhliso lwale mathiriyeli.
I-Sino IML kufuneka iqale ibe nokuprintwa okulungileyo, ukuqinisekisa ukuba i-inki idityaniswe ngokuqinileyo kumphezulu, kwinkqubo yasemva kokulungiswa kokuqinisekisa ukulungelelaniswa kokusebenza kakuhle, ezifana nokufa-ukusika kunye nesitampu ebandayo processing ukuziqhelanisa. Okulandelayo, olu hlobo lwezinto kufuneka lwanelise uphawu lomsebenzisi, xa uvuthela ubumba kwaye ibhotile yeplastiki idibana.
Izinto ze-Sino IML zohlulwe zibe yifilim yephepha kunye neplastiki. I-deforms yangaphambili xa ibonakaliswe emanzini okanye kumanzi kwaye inciphisa ixabiso layo lokusetyenziswa. Nangona kunjalo, Izibonelelo zangaphambili kukuba akukho ukuphazamiseka kwe-electrostatic kwaye ileyibhile inokufunxwa ngexesha lokuvuthela ibhotile. Ukwengeza, eyokuqala ayiyonto ifana nebhotile yeplastiki kwaye akulula ukuyiphinda isetyenziswe. Ngoku, ukusetyenziswa kwasekhaya kunye nangaphandle jikelele kwefilimu yeplastiki efakwe kwileyibhile yemathiriyeli.
Ulwakhiwo lwezinto ze-Sino IML luqulunqwe yindawo yokushicilela, umaleko ophakathi kunye ne-adhesive layer. Indima yendawo yoshicilelo kukwamkela i-inki, ukwakheka kwemizobo yombala kunye nokubhaliweyo; umaleko ophakathi ukuxhasa umphezulu woshicilelo, ukunika impahla ukuqina okwaneleyo kunye nokungafihli, kwi-press kunye nokushisa okuphezulu phantsi kwesenzo sokuguqulwa, ukuqinisekisa ushicilelo oluchanekileyo. Uluhlu lwe-adhesive luya kunyibilika phantsi kwesenzo sokushisa okuphezulu, ukwenza imathiriyeli ileyibhile kunye nesingxobo seplastiki sibe yinto epheleleyo, ukuqinisekisa ukuba ileyibhile kunye nebhotile yeplastiki ziyanamathelana.
Iimathiriyeli eziprintiweyo zangaphezulu ziqhele ukuba nezintathu: Pe, I-Bopp kunye ne-PE + I-PP. Kuba uninzi lwezikhongozeli zeplastiki okwangoku zenziwe ngezinto zePE, ukusetyenziswa kweelebhile ze-PE ezikwimold kulungele ngakumbi ukurisayikilishwa, njengoko ziyimathiriyeli elinganayo. Kwimveliso yeelebhile ezikwi-mold, ukuze kuphuculwe inki-affinity yoshicilelo kumphezulu imathiriyeli, ngokubanzi kufuneka ukwambathisa umphezulu okanye indlela yokukhupha i-corona ukuphucula amandla angaphezulu.
Kukho iindidi ezimbini zezakhiwo kumphezulu womaleko wokuncamathelisa: Ulwakhiwo olucwangcisiweyo lwe-meshfree kunye nesakhiwo esilungelelanisiweyo. Eyangaphambili isetyenziselwa ukudibana ngokuthe ngqo kunye nokungenanto, ukudinwa kwendalo, ilungele iilebhile zendawo ezincinci. Le yokugqibela iprinta isakhiwo reticulated phezu komhlaba, kwaye xa isetyenziswa, Irhasi ikhutshwa ngepaseji yokukhupha ireticulated, ngaloo ndlela ukuphepha ukuveliswa kwamaqamza omoya. I-adhesive layer ikwanayo nepropathi ye-antistatic ukukhusela amaphepha amabini xa ushicilela; Ukwengeza, ikwanayo nepropathi yokutyibilika ukuqinisekisa ukwahlulwa kakuhle kweelebhile, ukwenza inkqubo yoshicilelo kakuhle.
Ⅱ Ukushicilelwa kweleyibhile yeSino IML
Iifektri ezahlukeneyo zoshicilelo zingakhetha iinkqubo ezahlukeneyo zoshicilelo ngokweemeko zezixhobo zazo. Ukuprintwa kwe-offset, Ushicilelo lweFlexo, ushicilelo loncedo kunye noshicilelo lwegravure lungaprintwa iilebhile ezikwimold, kwi-offset kunye noshicilelo lwe-flexo.
1. Ukuprintwa kwe-offset
I-Offscdruckereien kwi-fine dot printing advantages ibalasele kakhulu, kodwa imigca, isiphumo soshicilelo lwentsimi kunye noshicilelo lwalo olunezinye iindlela zoshicilelo. Offscdruckereien njengoshicilelo lwe-flexo (Nomgca) ukusetyenzwa koshicilelo, ngoko ukuprinta kufuneka ku-Offline (Ngaphandle kweintanethi) ukufa-ukusika, isitampu esibandayo, iglazing kunye nezinye iinkqubo. Kodwa i-offscdruckereien ilungele ukushicilelwa kwelebhile encinci, umjikelo omfutshane, ukuguquguquka okunamandla.
2. Ukuprintwa kweGravure
Ukuprintwa kwendawo kunye nokuprintwa kombala kugqwesile kunoshicilelo lweoffset, ayikulungelanga ukuprinta amachaphaza amancinci kunye neengqimba ezityebileyo zeempawu zorhwebo. Kodwa ulawulo lwe-chromatic aberration lulungele ngakumbi. Kwi-gravure press, in-mold ileyibhile imathiriyeli kunenye indlela yoshicilelo ephepheni, ngoko kukho ithuba elikhulu lombane omileyo. Gravure ipleyiti yokushicilela ixabiso eliphezulu, umjikelo omde, ilungele ushicilelo olude loshicilelo lwelebhile ekwimold.
3. ukubhala
I-Letterpress ifanelekile ukushicilelwa kwisayithi kunye neempawu zorhwebo zomgca, ushicilelo lwechaphaza elincinci alilunganga, ibhetshi efanayo yeemveliso kulula ukulawula umahluko umbala, kodwa kuya kubakho i-inki. Ukusuka kwinqanaba lokujonga iindleko, emva koko ushicilelo lwegravure kunye noshicilelo lwe-flexo lutshiphu.
4. I-Flexography
Inzuzo ebalaseleyo yeFlexography kukuba iinkqubo zokuprinta kunye nokugqiba zinokuqhutywa ngexesha elinye, kunye nesiphelo sangaphambili sibe sisiphelo somxhesho kunye nesiphelo esingasemva sibe yimveliso yokugqibela eprintiweyo egqityiweyo, eyenza uqhakamshelwano lweenkqubo zoshicilelo nokugqiba. Ngoku, ngokuphuculwa kobugcisa bokwenza iipleyiti ze-flexographic, umgangatho wokuprintwa kwamachaphaza wenze inkqubela enkulu. Ukwamkelwa kokuprintwa kwe-flexographic kwiilebhile ezikwi-mold kuye kwavunywa ngabavelisi abathile, kodwa ukusetyenziswa kwe-inki yoshicilelo lwe-inki ehambelana nokusingqongileyo akukabikho, ngoku, abavelisi abanamava basebenzisa ukuhamba kakuhle kwe-UV Ink, kunye nendlela yoshicilelo lweleyibhile ekwimold.
Ⅲ Emva kokusetyenzwa kweSino IML
Ushicilelo lweleyibhile ekwimold, ngokweemfuno zabathengi nayo kufuneka ibengezele, i-bronzing kunye ne-die-cutting kunye nezinye i-post-processing.
1. Polish
Ukuze kuphuculwe iglosi yeleyibhile ekwimold kunye neempawu zokuhombisa umphezulu wemveliso, kunye nokuphucula ileyibhile ye-mold kunye nokumelana nobushushu obuphezulu, ukuprinta ileyibhile ekwimold inokumenyezelwa. Ekuleyibhelini, ukuba ukusetyenziswa kwe-vacuum adsorption in-mold label, kufuneka ifaneleke ukongeza i-agent ye-antistatic kunye nokulungelelanisa ukuguda kweoli yokukhanya; ukuba ukusetyenziswa kwe-electrostatic adsorption in-mold label, kwioli akufanele ungeze i-agent ye-antistatic; Ukuba ushicilelo lwelebhile ekwimold nalo lufuna isitampu kufuneka lusetyenziselwe ukubronzisa ivanishi ye-UV; ukuba isiPolish songeze izongezo, phambi kokuba iglazing kufuneka ivavanywe ukunqanda yonke ibhetshi yeemveliso ezilahliweyo.
2. Gilding
Imathiriyeli yeleyibhile ekwimold engaphezulu kwesitampu esishushu ingasetyenziswa kuqala emva kweoyile, okanye kuqala emva kwe-oyile emva kokunyathela eshushu kwenkqubo eyahlukileyo. Isitampu esishushu singasetyenziswa njengokubandayo kunye nokushushu ukunyathela iitekhnoloji ezimbini. Isitampu esibandayo sisetyenziswa ikakhulu kwiFlexography, ukusetyenziswa kwesitampu esibandayo ukufumana umphumo ongcono wokubonwayo kufuna iteknoloji ephezulu, sincoma isitampu sokuqala esibandayo emva kwenkqubo yoshicilelo, oku kunokusebenzisa umaleko oshinyeneyo we-inki ukugquma umphetho we-stamping burr ebandayo. Ukuba umthengi unokwamkela umphumo obonakalayo we-ironing ebandayo, obu buchule bucetyiswa.
Yeleyibhile ekwimold isitampu esishushu, izinto ziquka anodized, iqondo lobushushu, uxinzelelo kunye nesantya sokunyathela. Ishushu, I-Sol eshushu kufuneka isetyenziswe kwindawo yokunyibilika eshushu ingaphantsi kunendawo yokunyibilika eshushu yefoyile yegolide., kwaye ulawule ngokungqongqo uxinzelelo lwesitampu kunye nexesha, ukunqanda ukuguqulwa kwemathiriyeli yeleyibhile ekwi-concave-convex. Isitampu esishushu, iimpawu zokuqala zeleyibhile eziku-mold kunye nokufaneleka kwe-anodized stamping njengendawo, lungisa ubungakanani bepleyiti yokupakisha kunye nesantya sokubetha ukumisela iqondo lobushushu kunye noxinzelelo lwestamping, qala ulungise uxinzelelo, kwaye emva koko umisele iqondo lobushushu. Kuko konke, isitampu kunokuphucula ileyibhile ekwimold ixabiso elongezelelweyo.
3. Ukufa-ukusika
Ileyibhile ekwimold yokusika i-die-cut kunye ne-poker die-cutting mode ifana kakhulu ne-cut-off die-cut.. Ngenxa yokuba ukusika i-die-cutting yinkqubo yokugqibela yokucubungula yeleyibhile e-mold, ukufa-ukusika, xa ukususwa kwe-electrostatic kubaluleke kakhulu, kuba ukususwa kwe-electrostatic akulunganga, iya kukhokelela kwisitaki asicocekanga, okukhokelela kwindawo yokuleyibheli kunye neengxaki zamaphepha amabini.
Umngundo ileyibhile die-ukusika yahlulwe sheet-fed die-ukusika kunye web die-ukusika iindlela ezimbini, yeyiphi indlela ekhethekileyo, ngokwezixhobo zomenzi kunye nodidi lweleyibhile ekwimold. Kule mibini yokusikwa, i-web die-cutting yahlulwe ibe yilayini yokusika (I-Inline Diecut) kunye ne-Offline DIECUT.
Web flat imowudi die-ukusika esebenzayo kwi web in-die ileyibhile imathiriyeli, le yimowudi yokusika i-off-line, ukufa-ukusika ukuchaneka kuphezulu kakhulu. Ineendlela ezimbini zokutyisa iphepha, elinye liphepha lokutyisa eliphakathi, isixhobo sokusika i-die-cutting kuphela intshukumo ephezulu nasezantsi; enye indlela liphepha lokutyisa eliqhubekayo, isixhobo sokusika hayi kuphela phezulu nasezantsi intshukumo, kodwa kwakhona ngasemva naphambili ujingi. Iindlela ezimbini zokusebenza emva kweleyibhile yokusika ukufa kwisikhululo sokupakisha.
Igubu lephepha le-rotary die-cutting lisebenza kwileyibhile yokufa kwegubu, ukufa-ukusika ngeendlela ezimbini: online die-cut and off-line die-cutting. Ukusika ukufa kweRotary yeyona ndlela igqibeleleyo yokusika, ukuchaneka kwayo kufa-cut kuphezulu kakhulu, kodwa ixabiso lemveliso ye-die-cutting roll liphezulu, ilungele ngaphezu 100,000 iiseti zeenguqulelo ezinde zeleyibhile yangaphakathi. Le ndlela yokufa isetyenziswe kwimveliso yeFlexography, kukusebenza okuphezulu, ethandwa kakhulu eUnited States.
Sheet-fed flat die-cutting ilungele i-sheet-fed die-cutting label material, le yindlela yokuqhawula ngaphandle kwe-intanethi, ukuchaneka kokucubungula ngokubanzi, ngesixhasi sephepha esizenzekelayo, kufa-ukusika Automatic Waste Row, ileyibhile yemveliso egqityiweyo ibekwe kwisikhululo sokupakisha yi-manipulator.
Ⅳ Indlela yeSino IML
Ukufa-ukusika kwileyibhile, ukusetyenziswa kweqhekeza le-manipulator ngeqhekeza kwi-cavity, ukusetyenziswa kobushushu beplastiki ye-extrusion kunye noxinzelelo lomoya wokufunxa, ileyibhile kunye neebhotile zeplastiki zinyibilika zibe nye. Ngoku, I-Sino IML ineendlela ezimbini: imowudi yokufunxa ivacuum kunye nemo ye-electrostatic.
Imowudi yevacuum yeyona ndlela ixhaphakileyo kwaye isetyenziswa kakhulu ngoku. Iinkampani zePlastiki zokupakisha zingongeza kwi-vacuum vacuum micro-hole yokuqala, akukho zixhobo zikhethekileyo, ixabiso eliphantsi, isiphumo esihle kakhulu sokusetyenziswa, kwaye akukho lula ukubona uphawu lwevacuum, itekhnoloji ngoku ikhulile kakhulu.
Eyona nzuzo yolu chwephesha kukuba ayifuni kuguqula izixhobo zokubumba zangaphambili, kodwa okwangoku, akukho tyala liphumeleleyo kwilizwe lethu. Imodeli ye-electrostatic ineemfuno ezikhethekileyo zeteknoloji yeSino IML, izixhobo kunye neempawu ezibonakalayo zeelebhile:
1) ukukhutshwa kombane ophezulu we-electrostatic (ESD) Inkqubo kufuneka yongezwe kwisixhobo ukuze kufakwe ngokufanayo intlawulo ye-electrostatic eyaneleyo kwileyibhile ixesha elifutshane kwaye incamathele ileyibhile kumngxuma wokubumba ovuthelayo kwi-zero enokubakho ngengalo yerobhothi..
2) inkqubo yokuphelisa i-electrostatic kufuneka yongezwe kwisixhobo sokuphelisa umbane ongatshintshiyo oshiyekileyo emva kokuleyibhelishwa ngakunye kunye nokuphepha impembelelo yayo kwinkqubo yolawulo yombane yomatshini we-Sino IML kunye nesenzeko sokuncamatheliswa kweleyibhile okubangelwa ngumbane ongatshintshiyo..
3) makusetyenziswe isubstrate yeleyibhile efanelekileyo ne-inki yokuprinta.
Ⅴ Izinto eziluncedo zeSino IML
1. Imbonakalo entle
I-Sino IML yenziwe ngesikhongozeli seplastiki. Akukho kona yeleyibhile inokubonwa kumzimba webhotile yeplastiki. Ikhangeleka intle kakhulu. Okwesibini, kuba isiphumo soshicilelo seSino IML silungile, ilungele iinkcukacha zoshicilelo kunye nombhalo wesandla ococekileyo wesikrini, ukusebenza okubonakalayo okomeleleyo. Kuba iSino IML ayinayo ikona, ayiyi kufana nokuzincamathela njenge “engekho” kwaye “engekho” isenzeko. Kwindawo efumileyo, I-Sino IML ayiyi kuqhuma, nayo ayiyi kubumba.
2. Ukhuseleko
Ngoku, ziinkampani ezimbalwa kuphela eTshayina ezibonelela ngeenkonzo zeSino IML, ngenxa yotyalo-mali olukhulu kwisixhobo esinye. Kuyilo lokungunda, ileyibhile yoshicilelo kunye nokulungiswa, inkqubo yokwenza iilebhile iqulethe izinto ezininzi, ngoko kukho imiqobo yobugcisa kwiSino IML, ukwenza, iimpawu zomgunyathi ayingomsebenzi olula. Ngoku, Ileyibhile enamathela kakhulu ethandwa kakhulu kuba itekhnoloji ikhule kakhulu, ukukhwabanisa kulula, kunye nexabiso eliphantsi, ngoko iimveliso zomgunyathi ziphumelela, ukonakalisa umdla wabavelisi. Ukusetyenziswa kweSino IML, ukuze abavelisi batye ukuqinisekiswa okuchasene nobuxoki, ekugqibeleni uyakwazi ukuphefumla isiqabu.
3. Sebenzisa kwakhona
Izinto ze-Sino IML kunye nebhotile yeplastiki yeyezinto ezifanayo, emva kokuba umthengi esebenzisa imveliso, ibhotile yeplastiki inokutyunyuzwa kunye ukuze ilulame, ukusebenza kakuhle kokubuyisela kuphezulu, ixabiso liphantsi, yeyempahla yokupakisha yokhuselo lokusingqongileyo eluhlaza. Ukuba yileyibhile yokuzincamathela, ukurisayikilisha ingxaki eninzi, Kufuneka ukrazule ileyibhile encamathelayo, ibhotile yokususwa kwe-adhesive, ukurisayikilishwa, ukusebenza okuphantsi, kunye neendleko zokubuyisela. Ke ngoko, I-Sino IML ihambelana nendlela yophuhliso yokupakisha eluhlaza.
Ⅵ Ukusetyenziswa kweSino IML
Ukusuka kuphuhliso lwangaphakathi nolwamazwe ngamazwe, I-Sino IML isetyenziswa ikakhulu kula mashishini alandelayo:
1. Ishishini leoli: kuquka nezinto zokuthambisa, ioli yegiya, iimveliso ze-antifreeze ezifana nokupakishwa kweplastiki.
2. Ishishini lemichiza yemihla ngemihla: Ijeli yeshawa, shampoo, isicoci, isicoci kunye neemveliso zokhathalelo lomntu kunye nenye ukupakishwa kwemveliso.
3. Ishishini lokutya: Ndingumngcunube, i-ice cream, kofu, incindi yeziqhamo, iziselo zeti, iyogathi, kunye nezinye iimveliso ukupakishwa.
4. Ishishini lamachiza: Ukupakishwa kweziyobisi ezikumgangatho ophezulu
EYurophu naseUnited States, Uphuhliso lwe-Sino IML lwaqala ukungena kumkhondo wophuhliso oluzinzileyo; eTshayina, Sino IML yi 70% yesantya sophuhliso olukwisantya esiphezulu. Ukukhangela phambili kwikamva, i-Sino IML iya kuba ngumngeni onamandla kwiilebhile zokuzincamathela kwaye iya kuphelisa i-Sino IML esekelwe ephepheni., ngokupheleleyo kulwalathiso lweleyibhile yezinto zeplastiki. Ngaphaya koko, abathengi abangakumbi nangakumbi baya kusebenzisa iSino IML.
