I-Sino IML yakhiwe eYurophu, i-United States nezinye izifunda ngaphezu kwalokho 20 iminyaka, futhi isetshenziswe ezimbonini ezifana nowoyela, izidingo zansuku zonke, ukudla nemithi.
Yini i-Sino IML? Ibhekisela ephepheni le-PP noma le-PE ekwelapheni okungaphezulu, ehlanganiswe ne-adhesive ekhethekile yokuncibilika okushisayo ngemuva kwephepha lelebula elikhethekile, iphrintwe ibe wuphawu lokuhweba. Isandla somshini sisetshenziselwa ukumunca ilebula ephrintiwe bese uyibeka esikhunjeni. Imbobo yevacuum ekubunjeni ikhangisa ngokuqinile ilebula esikhunjeni. Lapho izinto zokusetshenziswa zebhodlela lepulasitiki ziyashisiswa futhi zifakwe eshubhu eliguquguqukayo, isikhunta esinelebula sivalwa ngokushesha, futhi umoya ushayelwa epayipini ukuze ulenze lisondele odongeni lwesikhunta, khona-ke izinga lokushisa kuso sonke isikhunta lisephezulu ngokuqhathaniswa, ilebula enamathelayo eqinile eduze nomzimba webhodlela lesibonelo iqala ukuncibilika futhi ibophene emzimbeni webhodlela lepulasitiki esikhunjeni. Lapho isikhunta sivulwa futhi, umzimba webhodlela lepulasitiki uyakhiwa, futhi ilebula nomzimba webhodlela kuhlanganiswe kube yinto eyodwa. Yenza ilogo ephrintwe kahle ishunyekwe ngokuqinile emikhiqizweni yepulasitiki, amalebula namabhodlela epulasitiki endaweni efanayo, uzizwe ungenayo ilebula, ihluzo zombala njengoba ziphrintwe ngokuqondile ebusweni bebhodlela.
Lesi sihloko sizokwethula ubuchwepheshe bokulebula okungaphakathi kwesikhunta obuhilelekile kubuchwepheshe obuyinhloko.
Ⅰ. Izinto zokwakha
Okuqukethwe kwelebula ye-Sino IML kuphezulu kakhulu, eyokuqala ibonakala endabeni. Owokuqala ukungena emakethe yaseShayina ilebula yaseJapan ye-Yupo in-mold, eyaziwa njengezinto eziphumelela kakhulu zelebula esesikhunjeni emhlabeni. Manje, I-Polyart (Umuntu) izindinganiso zangaphakathi zokubumba nazo ziyangena emakethe yaseShayina, kanti ezinye izinkampani zasekhaya nazo ziyaqinisa ucwaningo nokuthuthukiswa kwalokhu kwaziswa.
I-Sino IML kufanele iqale ibe nokuphrinta okuhle, ukuqinisekisa ukuthi uyinki unamathiselwe ngokuqinile phezulu, ohlelweni lwangemva kokucubungula ukuze kuqinisekiswe ukuguquguquka okuhle kokucubungula, njengokuzisika kanye nokuvumelana nezitembu ezibandayo. Olandelayo, lolu hlobo lwezinto kufanele lwenelise isici somsebenzisi, lapho kubumba ibhodlela kanye nebhodlela lepulasitiki lihlangana.
Izinto ze-Sino IML zihlukaniswe ngefilimu yephepha nepulasitiki. Okwangaphambili konakala lapho kuvezwe emanzini noma kumswakama futhi kunciphisa inani layo lokusebenzisa. Nokho, izinzuzo zangaphambili ukuthi akukho ukuphazamiseka kwe-electrostatic futhi ilebula ingamuncwa ngesikhathi sokushaywa kwebhodlela. Ngaphezu kwalokho, eyokuqala ayiyona into efanayo nebhodlela lepulasitiki futhi akulula ukuthi igaywe kabusha. Manje, ukusetshenziswa okuvamile kwasekhaya nakwamanye amazwe kwempahla yelebula yepulasitiki engaphakathi kwesikhunta.
Isakhiwo se-Sino IML sakhiwe ngendawo yokuphrinta, ungqimba oluphakathi nendawo kanye nesendlalelo sokunamathela. Indima yendawo yokuphrinta ukwamukela uyinki, ukwakheka kwehluzo zombala nombhalo; isendlalelo esiphakathi ukuze sisekele indawo yokunyathelisa, ukunikeza impahla ukuqina nokukhanya okwanele, emshinini wokunyathelisa kanye nokushisa okuphezulu ngaphansi kwesenzo se-deformation, ukuqinisekisa ukuphrinta ngokweqile okunembile. Isendlalelo sokunamathisela sizoncibilika ngaphansi kwesenzo sokushisa okuphezulu, ukwenza impahla yelebula kanye nesiqukathi sepulasitiki kube yinto ehlangene, ukuqinisekisa ukuthi ilebula nebhodlela lepulasitiki kunamathelana ngokuqinile.
Izinto eziphrintiwe zangaphezulu ngokuvamile zinezintathu: I-PE, I-Bopp ne-PE + PP. Njengoba iziqukathi eziningi zepulasitiki okwamanje zenziwe ngezinto ze-PE, ukusetshenziswa kwamalebula e-PE in-mold kulungele ukugaywa kabusha, njengoba ziyizinto ezifanayo. Ekukhiqizeni amalebula angaphakathi kwesikhunta, ukuze kuthuthukiswe izinto zokuphrinta ze-ink-affinity, ngokuvamile kudingeka coat surface enamathela noma corona discharge indlela ukuthuthukisa amandla angaphezulu.
Kunezinhlobo ezimbili zezakhiwo ebusweni bongqimba olunamathelayo: Isakhiwo esingenalutho se-mesh kanye nesakhiwo esihlanganisiwe. Owokuqala usetshenziswa ngokuthintana ngqo nokungenalutho, ukuphuma kwemvelo, ilungele amalebula endawo encane. Lesi sakamuva sigcizelela ukwakheka kwe-reticulated ngaphezulu, nalapho isetshenziswa, igesi ikhishwa ngokusebenzisa i-reticulated exhaust passage, kanjalo ugwema ukukhiqizwa kwamabhamuza omoya. Isendlalelo sokunamathisela siphinde sibe nempahla ye-antistatic ukuvimbela amashidi aphindwe kabili lapho uphrinta; Ngaphezu kwalokho, iphinde ibe nempahla yokuslayida ukuze kuqinisekiswe ukuhlukaniswa okushelelayo kwamalebula, ukwenza inqubo yokuphrinta kahle.
Ⅱ Ukuphrinta ilebula ye-Sino IML
Izimboni ezihlukene zokuphrinta zingakhetha izinqubo zokuphrinta ezihlukene ngokuya ngemibandela yazo yemishini. Ukuphrinta kwe-offset, Ukuphrinta kwe-Flexo, ukuphrinta kwempumuzo kanye nokuphrinta kwe-gravure kungaphrintwa amalebula esikhunta, ukuphrinta kwe-offset kanye ne-flexo.
1. Ukuphrinta kwe-offset
I-Offscdruckereien kuzinzuzo zokuphrinta zechashazi elihle zivelele kakhulu, kodwa imigqa, umphumela wokuphrinta wensimu kanye nokugcwala kokuphrinta kunezinye izindlela zokuphrinta. I-Offscdruckereien njengokuphrinta kwe-flexo (Emugqeni) ukucubungula ukuphrinta, ngakho ukuphrinta kufanele kungaxhunyiwe ku-inthanethi (Okungaxhunyiwe ku-inthanethi) ukufa-ukusika, ukunyathela okubandayo, glazing nezinye izinqubo. Kodwa i-offscdruckereien ifanele ukuphrinta ilebula ye-batch encane, umjikelezo omfushane, ukuguquguquka okuqinile.
2. Ukuphrinta kwe-Gravure
Ukuphrinta kwenkundla nokugcwaliswa kombala kombala kudlula ukuphrinta kwe-offset, ayikulungele ukuphrinta amachashazi amancane nezingqimba ezinothile zezimpawu zokuhweba. Kodwa ukulawulwa kwe-chromatic aberration kulula kakhulu. Ku-gravure press, impahla yelebula ekwisikhunta kunenye indlela yokuphrinta eya ephepheni, ngakho-ke kunethuba elikhulu logesi omile. Ipuleti lokuphrinta le-Gravure libiza kakhulu, umjikelezo omude, ilungele inguqulo ende yokuphrinta ilebula ekwisikhunta.
3. ukugqamisa
I-Letterpress ifanele ukuphrinta kusayithi kanye nezimpawu zokuthengisa, ukuphrinta umphumela wamachashazi amancane akulungile, Iqoqo elifanayo lemikhiqizo kulula ukulawula umehluko wombala, kodwa kuyoba khona uyinki. Ngokombono wezindleko, ke ukuphrinta kwe-gravure nokuphrinta kwe-flexo kushibhile.
4. I-Flexography
Inzuzo evelele ye-Flexography ukuthi izinqubo zokuphrinta nokuqeda zingenziwa ngesikhathi esisodwa, nesiphelo esingaphambili sibe isiphetho sokuphakelayo futhi isiphetho esingemuva siwumkhiqizo oqediwe ophrintiwe wokugcina, okuvumela ukuxhumanisa izinqubo zokuphrinta nokuqeda. Manje, ngokuthuthukiswa kobuchwepheshe bokwenza amapuleti e-flexographic, izinga lokunyathelisa amachashazi lenze intuthuko enkulu. Ukwamukelwa kokuphrinta kwe-flexographic kwamalebula angaphakathi kwesikhunta kuvunywe abakhiqizi abathile, kodwa ukusetshenziswa komshini wokunyathelisa oyinki osekelwe emanzini ohambisana nemvelo akukavuthwa, okwamanje, abakhiqizi abanolwazi basebenzisa ukugeleza okuhle kwe-UV Ink, kanye nethrendi yokuphrinta ilebula ekwisikhunta.
Ⅲ Ukucutshungulwa kwangemuva kwe-Sino IML
Ukuphrinta ilebula engaphakathi kwesikhunta, ngokuvumelana nezidingo ikhasimende futhi kudingeka glaze, i-bronzing kanye ne-die-cutting nokunye ukucubungula ngemuva.
1. IsiPolish
Ukuze kuthuthukiswe i-gloss yelebula ekwisikhunta kanye nezici zokuhlobisa indawo yomkhiqizo, futhi ukuze kuthuthukiswe ilebula ekwisikhunta kanye nokumelana nezinga lokushisa eliphezulu, ukuphrinta ilebula ekubunjweni kungacwebezelwa. Ekulebulani, uma kusetshenziswa ilebula ye-vacuum adsorption in-mold, kufanele kube okufanelekile ukwengeza i-ejenti ye-antistatic futhi ulungise ukushelela kwamafutha alula; uma kusetshenziswa ilebula ye-electrostatic adsorption in-mold, emafutheni akufanele wengeze i-agent antistatic; Uma ukuphrinta kwelebula ekwisikhunta nakho kudinga ukugxivizwa kufanele kusetshenziselwe ukugqamisa ivanishi ye-UV; uma isiPolish sengeze izithasiselo, ngaphambi kokucwebezela kufanele kuhlolwe ukuze kugwenywe ukulahlwa kwenqwaba yemikhiqizo.
2. Gilding
Impahla yelebula esesikhunjeni ngenhla kwesitembu esishisayo ingasetshenziswa kuqala ngemva kowoyela, noma kuqala ngemva kwamafutha ngemva ashisayo isitembu inqubo ehlukene stamping. Ukugxiviza okushisayo kungasetshenziswa njengokunyathela okubandayo nokushisa okubili ubuchwepheshe. Ukugxiviza okubandayo kusetshenziswa ikakhulukazi i-Flexography, ukusetshenziswa kwesitembu esibandayo ukuze uthole umphumela ongcono wokubuka kudinga ubuchwepheshe obuphezulu, sincoma isitembu sokuqala esibandayo esijwayelekile ngemuva kwenqubo yokuphrinta, lokhu kungasebenzisa ungqimba oluwugqinsi lukayinki ukumboza unqenqema lwe-stamping burr ebandayo. Uma ikhasimende lingamukela umphumela obonakalayo woku-ayina okubandayo, le nqubo inconywa.
Okokugxiviza okushisayo kwelebula yelebula, izici zifaka i-anodized, izinga lokushisa lokunyathela, ingcindezi yokunyathela kanye nesivinini sokunyathela. Kuyashisa, I-Hot Sol kufanele isetshenziswe endaweni encibilikayo eshisayo iphansi kunephuzu lokuncibilika elishisayo le-foil yegolide., futhi ulawule ngokuqinile ukucindezelwa kwesitembu esishisayo nesikhathi, ukugwema ukuwohloka kwelebula le-concave-convex. Ukunyathela okushisayo, izici zokuqala zelebula esesikhunjini kanye nokufaneleka kwesitembu se-anodized njengendawo, lungisa usayizi wepuleti lokugxiviza kanye nesivinini sokunyathela ukuze unqume izinga lokushisa lokunyathela kanye nokucindezela kokunyathela, qala ulungise ingcindezi, bese unquma izinga lokushisa lokunyathela. Sekukonke, isitembu singathuthukisa ilebula engaphakathi kwesikhunta inani elengeziwe.
3. Ukufa-ukusika
Imodi ye-die-cutting yelebula engaphakathi kanye ne-poker die-cutting ifana kakhulu ne-cut-off die-cutting. Ngoba i-die-cutting inqubo yokugcina yokucubungula yelebula ekwisikhunta, ukufa-ukusika, lapho ukususwa kwe-electrostatic kubaluleke kakhulu, ngoba ukususwa kwe-electrostatic akulungile, kuzoholela ekutheni isitaki asicocekile, okuholela endaweni yokulebula kanye nezinkinga ezinamashidi amabili.
Ukusikwa kwelebula esesikhunjeni kuhlukaniswe ngokusikwa okufakwe eshidini kanye nokusika ukufa kwewebhu ngezindlela ezimbili., iyiphi indlela eqondile, ngokuya ngemishini yomkhiqizi kanye nohlobo lwelebula elingaphakathi kwesikhunta. Kulokhu okubili ukusika, i-web die-cutting ihlukaniswe yaba yi-line die-cutting (I-Inline Diecut) kanye ne-Offline DIECUT.
Imodi yewebhu yokusika i-die-cutting esebenza kuzinto zelebula ye-in-die yewebhu, lena imodi yokusika engaxhunyiwe ku-inthanethi, ukunemba kokufa kuphezulu kakhulu. Inezindlela ezimbili zokuphakela iphepha, elinye yiphepha lokudlisa ngezikhathi ezithile, idivayisi yokusika iwukunyakaza okuya phezulu naphansi kuphela; enye indlela yiphepha lokudla eliqhubekayo, idivayisi yokusika hhayi kuphela ukunyakaza phezulu naphansi, kodwa futhi jika emuva naphambili. Izindlela ezimbili zokusebenza ngemuva kwelebula yokusika i-die-cutting conveyor esiteshini sokupakisha.
I-Drum paper rotary die-cutting iyasebenza kulebula ye-drum die, ukufa-ukusika ngezindlela ezimbili: ukusika ukufa ku-inthanethi kanye nokusika okungaxhunyiwe ku-inthanethi. Ukusika i-Rotary kuyindlela enhle kakhulu yokusika, ukunemba kwayo kokusika kuphezulu kakhulu, kodwa izindleko zokukhiqiza umqulu wokusika ziphezulu, ilungele ngaphezu 100,000 amasethi ezinguqulo ezinde zelebula yangaphakathi. Le ndlela yokusika isetshenziswa ekukhiqizeni i-Flexography, ukusebenza kahle okuphezulu, edume kakhulu e-United States.
I-sheet-fed flat die-cutting ifaneleka okokusebenza kwelebula lokusika eshidi, lena indlela engaxhunyiwe ku-inthanethi ye-die-cutting, ukunemba kokucubungula ngokujwayelekile, nge-automatic paper feeder, I-Die-cutting Automatic Waste Row, ilebula yomkhiqizo oqediwe ibekwe esiteshini sokupakisha yi-manipulator.
Ⅳ Indlela ye-Sino IML
Ukufa-ukusika kulebula, ukusetshenziswa kwe-manipulator piece by piece emgodini, ukusetshenziswa kokushisa kwepulasitiki ye-extrusion kanye nokucindezela komoya okumunca, ilebula namabhodlela epulasitiki kuyancibilika kube linye. Manje, I-Sino IML inezindlela ezimbili: imodi yokudonsa i-vacuum kanye nemodi ye-electrostatic.
Imodi ye-vacuum iyindlela evame kakhulu futhi esetshenziswa kabanzi njengamanje. Izinkampani zemikhiqizo yokupakisha yepulasitiki zingangeza ku-vacuum micro-hole yokuqala yesikhunta, akukho mishini ekhethekile, izindleko eziphansi, umphumela omuhle kakhulu wokusebenzisa, futhi akulula ukubona uphawu lwevacuum, ubuchwepheshe manje sebuvuthwe kakhulu.
Inzuzo enkulu yalobu buchwepheshe ukuthi ayidingi ukuguqula imishini yokubumba igalelo lokuqala, kodwa okwamanje, alikho icala eliyimpumelelo ezweni lakithi. Imodeli ye-electrostatic inezidingo ezikhethekile zobuchwepheshe be-Sino IML, okokusebenza kanye nezakhiwo ezibonakalayo zamalebula:
1) ukukhishwa kwe-electrostatic high voltage (ESD) isistimu kufanele yengezwe kudivayisi ukuze ifake ngokulinganayo inkokhiso eyanele ye-electrostatic kulebula isikhathi esifushane futhi inamathisele ilebula endaweni yokubumba igalelo ngamandla anguziro ngengalo yerobhothi..
2) uhlelo lokuqeda i-electrostatic kumele lwengezwe ezintweni zokusebenza ukuze kuqedwe ugesi ongashintshi osalayo ngemva kokulebula ngakunye nokugwema ithonya lawo ohlelweni lokulawula ugesi lomshini we-Sino IML kanye nokwenzeka kokunamathela kwelebula okubangelwa ugesi ongaguquki..
3) kufanele kusetshenziswe i-substrate yelebula efanele kanye noyinki wokunyathelisa.
Ⅴ Izinzuzo ze-Sino IML
1. Ukubukeka okuhle
I-Sino IML yakhiwe ngesiqukathi sepulasitiki. Alikho ikhona lelebula elingabonwa emzimbeni webhodlela lepulasitiki. Kubukeka kukuhle kakhulu. Okwesibili, ngoba umphumela wokuphrinta we-Sino IML muhle, ilungele imininingwane yokuphrinta kanye nombhalo wesandla omuhle wesikrini, ukusebenza okubonakalayo okuqinile. Ngoba i-Sino IML ayinalo ikhona, ngeke kufane nokuzinamathisela njenge “engekho” na- “engekho” ukwenzeka. Endaweni enomswakama, I-Sino IML ngeke iqhume, futhi ngeke kukhuntile.
2. Ezokuphepha
Okwamanje, izinkampani ezimbalwa kuphela e-China ezihlinzeka ngezinsizakalo ze-Sino IML, ngenxa yokutshalwa kwezimali okukhulu kwemishini eyodwa. Ekwakheni isikhunta, ukuphrinta ilebula nokucubungula, inqubo yokwenza amalebula iqukethe izici eziningi, ngakho-ke kunezithiyo zobuchwepheshe ku-Sino IML, ukubumba, izimpawu zokuthengisa zomgunyathi akuwona umsebenzi olula. Manje, ilebula yokuzinamathisela ethandwa kakhulu ngoba ubuchwepheshe buvuthwe kakhulu, ukukhwabanisa kulula, kanye nezindleko eziphansi, ngakho imikhiqizo mbumbulu inqoba, ukulimaza izintshisekelo zabakhiqizi. Ukusetshenziswa kweSino IML, ukuze abakhiqizi badle isiqiniseko esiphikisana namanga, ekugcineni angaphefumula.
3. Recycle
Izinto ze-Sino IML kanye nebhodlela lepulasitiki kungokwento efanayo, ngemuva kokuthi umthengi esebenzise umkhiqizo, ibhodlela lepulasitiki lingachotshozwa ndawonye ukuze lilulame, ukusebenza kahle kokululama kuphezulu, izindleko ziphansi, ingeyempahla yokupakisha yokuvikela imvelo eluhlaza. Uma kuyilebula elizinamathelayo, kabusha inkinga eyengeziwe, isidingo sokudabula ilebula yokuzinamathisela, ibhodlela lokususwa kwe-adhesive, ukugaywa kabusha, ukusebenza kahle okuphansi, kanye nezindleko zokuthola kabusha. Ngakho-ke, I-Sino IML ihambisana nokuthuthuka kokupakishwa okuluhlaza.
Ⅵ Ukusetshenziswa kwe-Sino IML
Kusukela ekuthuthukisweni kwasekhaya nakwamanye amazwe, I-Sino IML isetshenziswa kakhulu kulezi zimboni ezilandelayo:
1. Imboni kawoyela: kuhlanganise nezinto zokugcoba, amafutha egiya, imikhiqizo ye-antifreeze efana nokupakishwa kwesitsha sepulasitiki.
2. Imboni yamakhemikhali yansuku zonke: Ijeli yokugeza, ishampoo, okokuhlanza, okokugeza kanye nemikhiqizo yokunakekelwa komuntu siqu kanye nokunye ukupakishwa komkhiqizo.
3. Imboni yokudla: Ngingumzane, ukhilimu oyiqhwa, ikhofi, isiphuzo sezithelo, iziphuzo zetiye, iyogathi, kanye neminye imikhiqizo yokupakisha.
4. Imboni yezemithi: Ukupakishwa kwezidakamizwa ezisezingeni eliphezulu
EYurophu nase-United States, Ukuthuthukiswa kwe-Sino IML kwaqala ukungena emzileni wokuthuthuka okuzinzile; eChina, I-Sino IML i 70% yejubane lokuthuthuka ngesivinini esikhulu. Sibheke phambili esikhathini esizayo, i-Sino IML izoba inselele enkulu kumalebula azinamathelayo futhi izosusa i-Sino IML esephepheni., ngokuphelele kusiqondiso selebula yezinto zepulasitiki. Ngaphezu kwalokho, amakhasimende okugcina amaningi azosebenzisa i-Sino IML.
